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Authorized Komatsu Service

Komatsu Dump Truck Service

We maintain and repair HD series rigid and HM series articulated dump trucks. We handle the engine, transmission, brakes, suspension and dump hydraulics at quarries and mines, right where the truck works.

Komatsu Dump Truck Service
Why it matters

When a truck stops, the whole cycle stops

At quarries and mines, loading, hauling and dumping form a single cycle. One truck going down slows the whole chain, from the excavator to the crusher. Heavy loads, rough haul roads and long shifts are hardest on the brakes, suspension, transmission and dump system.

On dump trucks, safety depends directly on maintenance. A weakening brake or retarder poses a serious risk on a loaded descent. We make brake, steering and suspension checks a priority at every service.

We come to your quarry or mine with our service vans and carry out most maintenance and repairs on site.

What we do on dump trucks

Everything your truck needs, from periodic maintenance to transmission overhauls:

  • Periodic maintenance based on operating hours, oil and filter changes
  • Transmission and torque converter fault diagnosis and overhaul
  • Service brake, retarder and parking brake repair
  • Suspension cylinder inspection and repair
  • Hoist cylinder and dump hydraulics repair
  • Steering system and articulation joint repair
  • Axle, differential and final drive repair
  • Engine fault diagnosis and engine overhaul
Common faults

Common dump truck faults we see

01

Weak brakes on loaded descents

Worn brake discs, a retarder problem or overheated brake cooling oil weaken braking when coming downhill loaded.

02

Delayed gear shifts

A drop in transmission pressure, worn clutches or electronic control faults make gear shifts harsh or delayed.

03

Dump body rising slowly

Hoist pump wear, internal leakage in the hoist cylinders or a valve problem lengthens dump time.

04

Harsh ride and leaning

Gas or oil loss in the suspension cylinders makes the truck ride harshly, lean to one side and put strain on the frame.

05

Heavy steering

Problems with the steering pump, valve or cylinders make loaded maneuvering difficult and create a safety risk.

06

Power loss and overheating on ramps

A clogged radiator, or turbo or fuel system problems, make the engine labor and overheat on a loaded ramp.

Models

Komatsu dump trucks we service

We service rigid HD series and articulated HM series trucks.

Rigid trucks (HD)

  • HD255
  • HD325
  • HD405
  • HD465
  • HD605
  • HD785

Articulated trucks (HM)

  • HM250
  • HM300
  • HM400

Don't see your model? We service all Komatsu dump trucks; just send us your model. Message us on WhatsApp →

FAQ

Common questions

Do you come out to quarries and mines?

Yes. We travel to quarry and mine sites across Türkiye with our service vans and carry out most maintenance, fault diagnosis and repairs right where the truck is.

Can you plan maintenance for several trucks?

Yes. For trucks running as a fleet, we plan maintenance together with you so it has the least possible impact on production.

How often should the brakes be checked?

The brake system should be checked at every periodic maintenance. Trucks working on long, steep ramps may need more frequent checks.

Is the transmission overhaul covered by warranty?

Yes. Transmissions we overhaul are delivered under warranty. You can get details on the warranty terms at the quote stage.

Let's schedule service for your trucks

Send us your truck's model and the symptom you're seeing on WhatsApp, and we'll plan the best solution together.